Cement Industry

Rotary Kiln / Burner Pipe

The rotary kiln is the core of the cement manufacturing process—where the raw meal undergoes clinkerization at sintering temperatures of approximately 1,450 °C, transforming into cement clinker. This high-temperature zone demands expertly engineered refractory linings to withstand an array of mechanical, chemical, and thermal challenges.

Each zone of the rotary kiln operates under unique conditions. Refractory linings must be precisely designed to endure:

  • Fluctuating and extreme temperatures
  • Intense chemical reactions between raw materials, fuel gases, and refractory surfaces
  • Abrasive wear from dust and clinker movement
  • Mechanical stress from rotation, shell deformation, and thermal expansion

Today’s kilns face increasing complexity due to the widespread use of alternative fuels and raw materials (AFR) and the push toward more energy-efficient and sustainable operations. These evolving demands require next-generation refractory materials.

At Siam Refractory, we are committed to delivering total refractory solutions tailored to modern kiln systems. Our advanced product range including MS80SP, MS80AF, MSN80, NEOMAG-F, TUFMAG series, KEMRESIS series, PH series, and TUFDURA series, is developed using cutting-edge technology to meet the highest global standards. These solutions are engineered to extend service life, reduce maintenance downtime, and ensure operational stability even under the harshest conditions.

We also specialize in refractory solutions for the kiln burner pipe, which faces extreme erosion from high-velocity hot air and clinker dust. Our TUFDURA series, reinforced with specially selected stainless steel fibers, offers exceptional resistance and reliable long-term performance in this demanding zone. 

Rotary Kiln

RotaryKiln-02
RotaryKiln-03
1
Nose Ring

C60A, C70A , C70SG

TUFDARA-S300 , TUFDURA-S150

(Mixed with 2% Stainless Steel Hook-End Fibers)

Stainless Steel AISI 310 | Stainless Steel 253MA

Nose Ring
RotaryKiln-NoseRing
Normal Condition : 
  • C60A | C70A
Mechanical Stress : 
  • TUFDURA-S300 | TUFDURA-S150 (Mixed with 2% Stainless Steel Hook-End Fibers)
Chemical Attack :
  • TUFDURA-S300 | C70SG (Mixed with 2% Stainless Steel Hook-End Fibers)
Mechanical Stress & Chemical Attack
  • TUFDURA-S300 | C70SG (Mixed with 2% Stainless Steel Hook-End Fibers)
Unstable Coating & Zone Shifting
  • TUFDURA-S300 | C70SG (Mixed with 2% Stainless Steel Hook-End Fibers)
Anchoring System
  • Stainless Steel AISI 310 | Stainless Steel 253MA
2
Cooling Zone / Retaining Ring Area

BA85P, BX80

FLEXDURA-HP, FLEXDURA, KEMRESIS-S15HP

70AM(D), 80AM(D), MORTAR-A75

Cooling Zone / Retaining Ring Area
RotaryKiln-CoolingZone
Normal Condition : 
  • BA85P | BX80
Mechanical Stress : 
  • FLEXDURA-HP | FLEXDURA
Chemical Attack :
  • FLEXDURA-HP | FLEXDURA
Mechanical Stress & Chemical Attack
  • FLEXDURA-HP | FLEXDURA
Unstable Coating & Zone Shifting
  • KEMRESIS-S15HP
Mortar
  • 70AM(D) | 80AM(D) | MORTAR-A75
3
Lower Transition Zone

TUFMAG-AF, TUFMAG-XS, NEOMAG-F-HP

MS80SP, MS80AF

80AM(D), MORTAR-A75

Lower Transition Zone
RotaryKiln-LowerTransitionZone
Normal Condition : 
  • TUFMAG-AF | NEOMAG-F-HP
Mechanical Stress : 
  • MS80SP | TUFMAG-XS 
Chemical Attack :
  • MS80SP | TUFMAG-AF
Mechanical Stress & Chemical Attack
  • MS80SP | MS80AF
Unstable Coating & Zone Shifting
  • MS80SP | TUFMAG-AF
Mortar
  • 80AM(D) | MORTAR-A75
4
Sintering / Coating ZOne

TUFMAG-AF, MULTIMAG-G, NEOMAG-F-HP

MS80SP, MS80AF

70AM(D), 80AM(D), MORTAR-A75

Sintering / Coating Zone
RotaryKiln-Sintering
Normal Condition : 
  • TUFMAG-AF | MULTIMAG-G | NEOMAG-F-HP
Mechanical Stress : 
  • TUFMAG-AF | MULTIMAG-G | NEOMAG-F-HP
Chemical Attack :
  • TUFMAG-AF | MULTIMAG-G | NEOMAG-F-HP
Mechanical Stress & Chemical Attack
  • MS80SP | MS80AF
Unstable Coating & Zone Shifting
  • MS80SP | TUFMAG-AF
Mortar
  • 70AM(D) | 80AM(D) | MORTAR-A75
5
Upper Transition Zone

TUFMAG-AF, TUFMAG-XS, NEOMAG-F-HP

MS80SP, MS80AF

70AM(D), 80AM(D), MORTAR-A75

Upper Transition Zone
RotaryKiln-UpperTransitionZone
Normal Condition : 
  • TUFMAG-AF | NEOMAG-F-HP
Mechanical Stress : 
  • TUFMAG-XS
Chemical Attack :
  • MS80SP | TUFMAG-AF
Mechanical Stress & Chemical Attack
  • MS80SP | MS80AF
Unstable Coating & Zone Shifting
  • MS80SP | TUFMAG-AF
Mortar
  • 70AM(D) | 80AM(D) | MORTAR-A75
6
Safety Zone

KEMRESIS-S9, KEMRESIS, KEMRESIS-S15HP, FLEXDURA, PH70AF, PH60AF-S10, PH60AF-S5

KB70, KB60,

60AM(D), 70AM(D), MORTAR-A75

Safety Zone
RotaryKiln-SafetyZone
Normal Condition : 
  • KB70 | KB60
Mechanical Stress : 
  • PH70AF | KB70
Chemical Attack :
  • FLEXDURA | KEMRESIS-S9 | KEMRESIS | PH70AF | PH60AF-S10 | PH60AF-S5
Mechanical Stress & Chemical Attack
  • FLEXDURA | KEMRESIS-S9 | PH60AF-S10
Unstable Coating & Zone Shifting
  • KEMRESIS-S15HP | KEMRESIS-S9
Mortar
  • 60AM(D) | 70AM(D) | MORTAR-A75
7
Preheating / Calcining Zone

PH50AF, PH40AF, PH50AF-S10, PH50AF-S5, PH40AF-S10, PH40AF-S5, PH60AF-S10

FLEXDURA , KEMRESIS, KEMRESIS-S9

43AM(D), 50AM(D)

Preheating / Calciner Zone
RotaryKiln-Preheating
Normal Condition :
  • KB50 | K43
Mechanical Stress : 
  • PH50AF | PH40AF
Chemical Attack :
  • PH50AF-S10 | PH50AF-S5 | PH40AF-S10 | PH40AF-S5
Mechanical Stress & Chemical Attack
  • FLEXDURA | KEMRESIS-S9 | PH60AF-S10
Unstable Coating & Zone Shifting
  • KEMRESIS | PH50AF-S10 | PH50AF-S5
Mortar
  • 43AM(D) | 50AM(D)
8
Inlet Cone

ABRACAST60SIC, C60A, C40A, C-SIC500,

C-SIC300, ABRACAST60SIC

Stainless Steel AISI 310, Stainless Steel 253MA

Inlet Cone
RotaryKiln-InletCone
Normal Condition : 
  • C60A | C40A
Mechanical Stress : 
  • ABRACAST60SIC | C60A | C-SIC500 | C-SIC300 | ABRACAST60SIC
Chemical Attack :
  • C-SIC500 | C-SIC300 | ABRACAST60SIC
Mechanical Stress & Chemical Attack
  • C-SIC500 | C-SIC300 | ABRACAST60SIC
Unstable Coating & Zone Shifting
  • ABRACAST60SIC | C60A
Anchoring System
  • Stainless Steel AISI 310 | Stainless Steel 253MA

Burner Pipe

Condition Level
Product
Normal Condition
C60A, C70A
Severe Condition
TUFDURA-S200SG, TUFDURA-S300 (Mixed with 2% Stainless Steel Hook-End Fibers)
Anchoring System
Stainless Steel AISI 310, Stainless Steel 253MA with Omega Floating System at the Burner Tip

Cement Industry

APPLICATIONS

Cyclone Preheater
Calciner
Kiln Riser Duct / Kiln Inlet Chamber
Rotary Kiln / Burner Pipe
Kiln Hood / Clinker Cooler
Tertiary Air Duct
Waste Heat Recovery